Guarding Air Compressors Against Summer Heat

For any equipment, the summer time brings additional concern as the rising temperature can affect its performance and condition. The heat also negatively affects air compressor systems, especially when the proper precautionary measures were not taken.

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Excessive heat can neutralize the oils that compressors commonly use. It is a rule of thumb in the industry that the lifespan of compressor oil is halved when it is used at 20 degrees more than normal operating temperature.

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Oil change must be done at a longer interval to make sure that the oil does not experience high acid amount, reduced lubricity, and increased viscosity. Lube analysis must also be monitored more frequently.

Air compressor systems that are utilized in an environment with elevated temperature and poor ventilation pass more water into the air system, around six times more than normal. A 20-degree rise in air temperature will result in the compressed air including twice as much water vapor that is condensed out in the pipes and equipment.

Preventive maintenance measures must be taken to ensure the optimal operation of the air compressor system. Drains and ventilations should be checked more often so that there is sufficient provision for extra air flow. Coolers and filters need to be cleaned more frequently and thoroughly to prevent overheating and to save more energy.

Eaton Compressor manufactures high quality, next generation air compressors, using a meticulous process of research, design, and engineering. Visit this blog to read more about air compressor systems.

The Mechanism Of a Refrigerated Compressed Air Dryer

Compressed air dryers have a wide array of use in industrial and commercial facilities. The equipment removes water vapor from compressed air to avoid condensation resulting in frozen outdoor air lines, corrosion in the machineries, breakdown of control instruments and tools, and more.

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The most commonly used type is the refrigerated air compressor dryer. It is the standard choice for the simplicity of its design, the ease of maintenance, and the minimal cost of purchase. While it does not service special requirements, for instance the need for a very low dew, the equipment will generally suffice.

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There are different subtypes of refrigerated air compressor dryer, which have specialized purposes, and advantages and disadvantages. Typically, these work the same way a refrigerator does – by cooling air.

Warm, moist air is thrust into the dryer, where it is cooled to close to zero degrees Celsius. All water vapor present in the air then condenses into water that is removed from the compressed air using a water trap. The resulting cold, dry air is subsequently re-heated to room temperature.

With manufacturing facilities considering compressed air as an important utility, along with water, electricity, and natural gas, compressed air dryers have also become an integral equipment in the industry.

Eaton Compressor manufactures high-quality, industrial-grade, and commercially affordable air compressor equipment and accessories. For its selection of refrigerated compressed air dryers, visit this website.

The Twisted World Of Rotary Screws

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Rotary-screw compressors are used when piston compressor power just won’t do. Jackhammers and construction machinery are prime examples of this.

Rotary-screws are first and foremost gas compressors. They use rotary-type positive displacement processes to produce compressed air. Pulsing or surging air is kept to a minimum by the sweeping motion of this compressor. Rotary screws are relatively small machines and due to their mechanism, emit little to no vibration. The power of these compressors varies with the size and function. The smallest ones are capable of operating at ten cubic feet per minute (CFM), while the industrial grade compressors can give off more than a two thousand CFM. Though that number is high enough to power large machines for construction, extremely high-powered machines (turbomachinery) such as jet engines need centrifugal compressors.

There are two types of rotary-screw machines. The first one is an oil-free rotary screw compressor, which is used for medical research and semiconductor manufacturing. There is absolutely no place for oil leakage in these processes. Oil-injected rotary-screw compressors are used almost everywhere else.

The drawback of this machine is leakage of oil and fluid into the rotary-screw chamber. The speed at which the screws rotate compensates for the leakage by making the compressor more effective, and the power output higher.

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Eaton Compressor distributes rotary-screw compressors and parts. The company also sells and delivers bare pumps, motors, service parts and piping systems. To learn more about Eaton Compressor’s products, visit its website.

The Advantages Of Purchasing Factory Direct Equipment

Buying an equipment straight from the manufacturer has its upsides. Back in 2009, direct-to-consumer became the fastest growing online retail category because of its advantages. And consumers have a similar preference for factory direct equipment.

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The commonly known advantage of choosing a machinery that was purchased directly from the manufacturer is the elimination of the middleman. Typically, any product coming out of the factory passes through more than one middleman, including sourcing agents, trade agents, import firms, wholesalers and distributors.

With everyone receiving a cut of the profits, the product becomes more expensive than it is supposed to be. Importing the final products or even raw materials can entail additional fees, such as import/export charges, transfer and inspection fees, and other surcharges.

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It is not just in a financial sense that one can benefit from purchasing straight from the factory. By being in direct contact with the manufacturer, the quality of the product can be guaranteed, as every part of the manufacturing process – the raw materials, the production lines, the quality assurance – involves transparency.

Customer satisfaction is also increased because faster and better customer service comes with the purchase. There is immediate and efficient communication as there is complete accountability on the part of the manufacturer. Customer service is premium with factor direct purchases.

Eaton Air Compressor is a leading manufacturer of industrial air compressors that distributes its products at factory direct prices. Follow this Twitter account for more news and information about its products.

Air Compressors: Accentuating their Industrial Value

Air compressors, while also popular in many households, have mainly industrial applications, which vary widely. Air compressors, therefore, are diversified according to several functions. Below are some of the benefits that this time- and labor-saving machine can provide to businesses:

1. Painting In the construction industry, painting is a constant and almost permanent part of the job. The procedure can be messy and labor-intensive. Air compressor-powered spray paints have emerged to lighten the load of construction painters, and these significantly reduce the time it takes to paint the entire interiors of a building. Furthermore, spray paints which use air compressors give a nice and even coating on nearly all types of surface.

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2. Nail guns For businesses that engage in the manufacture of household staples such as cabinets, tables, and chairs, nail guns are necessary. Compared to their battery-operated counterparts, nail guns which use air compressors are much cheaper, lighter, and have better maneuverability.

3. Engine repairs Maintenance performance on cars, trucks, and trailers such as changing the oil or installing a new PCV valve can be extremely costly. With the use of air compressors, engine maintenance can be so much cheaper and easier.

Eaton Compressor offers a wide spectrum of next-generation industrial grade air compressors that are both functionally superior and commercially affordable. For more information about the company, visit this website.

Air Compressor Disasters: A Safety Reminder

Air compressors are amazing inventions. They have countless applications that make life better for everyone. However, they are terribly powerful. When dealing with air compressors, people should be extremely cautious. These machines also need regular maintenance to ensure that they don’t break down. There have been disasters in the past due to air compressors breaking down. Here are two such incidents that occurred many decades ago, but are still remembered today. Such tragedies serve as lessons for everyone to respect these machines.

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In 1929, there were two air compressor disasters that rocked the United States. The first one came in February, when an air compressor exploded in a quarry in Stone Mountain, Georgia. The explosion killed seven men who were about to leave for the day. It was speculated that the blast was caused by defects in the machine itself. Dozens more were injured.

Later that same year, an air compressor explosion killed three people in the city of St. Ansgar in Iowa. The explosion, which happened in a gas station, destroyed the buildings in the immediate vicinity and caused extensive damage to the surrounding structures, most notably the public library. It was also reported that windows of buildings several blocks away were shattered by the force of the explosion.

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Although technology has evolved to improve safety at work sites, utmost caution and regular maintenance of these machines are still needed.

Eaton Compressor is a company that specializes in the manufacturing of maintenance parts for air compressors. To learn more about the company, visit its official website.

Air Compressor Tools and Accessories that will make the Job Easier

An air compressor can have expanded uses, but it needs accompanying accessories so it can reach its full potential as a machine. When you use an air compressor for your home or industrial projects, you will be more efficient in work, while exerting minimal effort.

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These air compressor units usually come with accessories, but consumers may add additional ones, depending on the project they are undertaking. Here are main accessories and their uses that will best accompany your air compressor unit:

Hoses

A lot of air compressors come with hoses. A hose is attached to tools at one end, and to the air compressor on the other. The motor in the compressor forces the air, passing through the hose. It is important to choose a properly-fitting hose for your compressor. Otherwise, it won’t work properly. Hoses need frequent replacement because they could develop holes after many uses.

Hose reels

While retractable hoses are a trend these days, it is best to keep your primary accessory in shape with hose reels. These also come handy in hose storage.

Filters

You need to change your air compressor filters regularly. Not doing so will decrease your unit’s motor life.

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Various tool attachments

Choose a nail gun for roof attachments, paint sprayer to cover the area easily with paint, drills to dig holes on walls and other surfaces, and sanders to make sanding, polishing, and grinding easier.

Eaton Compressor offers efficient and affordable next-generation industrial grade air compressors. For more information on its products, visit this website.

Keep Them Running: Maintaining The Quality Of Industrial Air Compressors

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An industrial air compressor will eventually lose its ability to produce power. In most cases, however, the damage is caused by maintenance issues, which often go unnoticed until the machine loses its power to compress air.

Air Compressor Guide, an online resource for industrial air compressors, shares the following tips for maintaining the quality of industrial air compressors:

Oil and filter changes. Due to their exposure to dusty and dirty environment, industrial air compressors are more prone to the contamination of their screws, bearings and oil separator. That said, oil and filters have to be changed more often. If the manual indicates to change oil and filters every 5,000 hours, trim this down to 2,500 hours.

Avoid running at high temperatures. Running a compressor at excessively high temperatures can cause overheating. Since the machine compresses a lot of heat, owners must regulate the temperature of their air compressors and avoid running them for a long period.

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Keep system dry. Industrial air compressors produce large amounts of water daily. If this remains unnoticed and uncleaned, the water may damage the air pipes of the machine, resulting in rusty and dirty air piping system. Hence, it is important to check compressed air dryer and condensate traps every day.

Most industrial air compressor problems can be prevented through regular maintenance. It is one way to ensure that they run under the best possible conditions.

Eaton Compressor is a leading manufacturer of industrial air compressors at true factory direct prices. For a preview of its wide selection of products, visit its official website.